OEM Customized 100kw Generator - GE 1000NG&SA1000NGS-T12-M-EN (Steam) – Hongfu

Product Detail

1000NGS/1000NG Natural gas Generator Set Main configuration and features: • Highly efficient gas engine. • AC synchronous alternator. • Gas safety train and gas protection device against leakage. • Cooling system suitable for ambient temperature up to 50℃. • Strict shop test for all gensets. • Industrial silencer with silencing ability of 12-20dB(A). • Advanced engine control system: ECI control system including: ignition system, detonation control system ,speed control system , protection system，air/fuel ratio control system and cylinder temp. • With cooler and Temperature Control System to make sure the unit can work normally at 50℃ environment temperature. • Independent electrical control cabinet for remote control. • Multi-functional control system with simple operation. • Data communication interfaces integrated into control system. • Monitoring battery voltage and charging automatically. • Use safe and efficient steam boiler of which efficiency up to 92% and service life up to 20 years.

Unit type data
Fuel type				Natural gas
Equipment type				1000NGS/1000NG
Assembly				Power supply + Heat exchange system + The fume recovery steam boiler
Continuous output
Fuel type			Natural gas
power modulation		50%			75%	100%
Electrical output	kW	600 440 295 224 1505			900 635 455 350 2215	1000 840 645 479 2860
Coolant heat ^[1]	kW
Exhaust gas heat (at 120 ℃)	kW
Steam boiler heat output(max.)^[2]	kW
Energy input	kW

[1] Suppose the water return temperature from User is 60℃. [2] The data is calculated under the condition of no circulating steam, and the temperature of exhaust for the boiler is 210°C.The data is influenced by the installation process, application way and environment. Special statement： 1、 The technical data are based on natural gas with a calorific value of 10 kWh/Nm³ and a methane no. > 90% 2、 The technical data indicated is based on standard conditions according to ISO8528/1, ISO3046/1 and BS5514/1 Rated adjustment is made under the condition complies with DIN ISO 3046/1. In rated output condition, the tolerance of gas consumption is 5%, and the tolerance of steam production is ±8%.

Efficiency in mains parallel mode
Electrical efficiency	%	33.4 29.2 14.8 77.4		34.5 28.6 15.8 78.9			35.1 29.3 16.7 81.1
Coolant Heat efficiency (max.)	%
Steam boiler efficiency (max.)^[2]	%
Overall efficiency	%
Steam boiler
Inlet temperature			Water or Steam		℃	143
Inlet pressure			Absolute pressure		Mpa	0.4
Working temperature			Steam		℃	151
Working pressure			Absolute pressure		Mpa	0.51
Rated evaporation（Inlet medium steam）			Standard / Max.		kg/h	53999~115510^[2]
Rated evaporation（Inlet medium water）			Standard / Max.		kg/h	373~1798^[3]
Thermal efficiency					%	16.7
Fume inlet temperature			Max.		℃	520
Fume outlet temperature			Min.		℃	210
Fume recovery standard temperature difference			return/forward		K	310
Working medium			standard			Water / Steam
Coolant filling quantity			Water / Max		L	1000
Min. boiler coolant circulation quantity			Water		kg/h	100
Highest pressure					Mpa	1.25
Highest temperature					℃	250

[2] The data is the max evaporation made of recycling remaining exhaust gas under the condition of circulating steam. [3] The data is calculated under the condition of no circulating steam, and the temperature of water supplement for the boiler is 20°C. Special statement： 1、The technical data is measured in standard conditions: Absolute atmospheric pressure：100kPa Ambient temperature：25°C Relative air humidity：30% 2、Rating adaptation at ambient conditions according to DIN ISO 3046/1.The tolerance for the specific fuel consumption is + 5 % at rated output. 3、The boiler is designed, produced and tested according to GB/T150.1-2011~GB/T150.4-2011 “Pressure Vessel” and GB/T151-2014 “Heat Exchanger”. Dimension and weight above are just for standard product and may be subject to change. As this document is used only for presale reference, take the specification supplied by Smart Action before ordering as final.

Gas Data
Fuel	[3] Natural gas
Gas intake pressure	3.5Kpa~50Kpa & ≥4.5bar
Methane volume content	≥ 80%
Low heat value（LHV）	Hu ≥ 31.4MJ/Nm³
Gas Consumption per hour at 50% load at 75% load at 100% load	155 m³ 225 m³ 300 m³
[3] The relevant data of the technical manual will be revised after the natural gas components being supplied by User.Special statement：1、The technical data are based on natural gas with a calorific value of 10 kWh/Nm³ and a methane no. > 90%2、The technical data indicated is based on standard conditions according to ISO8528/1, ISO3046/1 and BS5514/13、The technical data is measured in standard conditions: Absolute atmospheric pressure：100kPa Ambient temperature：25°C Relative air humidity：30%4、Rating adaptation at ambient conditions according to DIN ISO 3046/1.The tolerance for the specific fuel consumption is + 5 % at rated output.
Emission data^[³^]
Exhaust flow rate ,moist ^[4]		5190 kg/h
Exhaust flow rate ,dry		4152 Nm3/h
Exhaust temperature		220℃~210℃
Maximum allowable exhaust back pressure		4.0Kpa
Genset compliance with standard Emission:		ISO3046，ISO8528,GB2820, CE,CSA,UL,CUL
		Standard	SCR（Option）
NOx, at 5% residual oxygen&100% load		< 500 mg/Nm³	< 250 mg/Nm³
CO, at 5% residual oxygen&100% load		≤ 600 mg/Nm³	≤ 300 mg/Nm³
Environmental noise
Sound pressure level at a distance of up to 7 m(based on surroundings)		SA1000NG/89dB (A) & SA1000NGS/75dB (A)

[3] Emission values downstream of catalytic converter based on dry exhaust. Standard conditions TA-LUFT: Air temperature: 0 °C, Atmospheric pressure absolute: 100 kPa。

Prime power Operating Data Mode
Synchronous alternator		Star, 3P4h
Frequency	Hz	50
Rating (F) KVA prime power	KVA	1500
Power factor		0.8
Generator voltage	V	380	400	415	440
Current	A	2279	2165	2086	1968

Alternator compliance withGB755, BS5000, VDE0530, NEMAMG1-22, IED34-1, CSA22.2 and AS1359 standard. In case of nominal mains voltage variations by ± 2%, an automatic voltage regulator (AVR) must be used.

Genset performance data and manufacturing technology
Overload run-time at 1.1xSe(hour)			1		Telephone interference factor (TIF)			≤50
Steady-state voltage deviation			≤±1％		Telephone harmonious factor (THF)			≤2%，as perBS4999
Transient-state voltage deviation			-15％~20％		Manufacturing technology Special welded base frame, inner vibration isolators and design for whole lifting With high-class paint, endurable brightness as well resistance against abrasion and defacing Installation manual, operation and maintenance manual wiring program Standards and certificate ISO3046，ISO8528 GB2820BS5000PT99, AS1359 IEC34ISO9001:2008 quality system certification
Voltage recovery time (s)			≤4
Voltage fluctuation			1%
Steady-state frequency regulation			±0.5%
Transient -state frequency regulation			±5%
Frequency recovery time (s)			≤3
Steady-state frequency band			0.5%
Recovery time response (s)			0.5
AC alternator performance data				Efficient gas engine
Alternator brand	MECC			Engine brand			CNHTC
Motor type	ECO38 1L4A			Engine model			STEYR T12
Rated output power (kVA)	250			Engine type			6 cylinders inline, turbocharger with intercooler
Alternator efficiency	93.40%			Bore x stroke （mm）			126mm×155mm
Power factor	0.8			Displacement （L）			11.6
Wiring connection	D/Y			Compression ratio			11
Rotor insulation class	H级			Rated output power			235kW/1500rpm
Excitation method	Brush-less			Oil consumption max.			≤0.3 g/kW.hr
Voltage（V）	380/400/415/440			Ignition method			Electrically controlled single cylinder independent high-energy igni-
Rated speed（min^-1）	1500			Fuel control mode			Lean combustion, closed loop control
Housing protection	IP23			Speed regulation mode			Electronic governor
Service
Oil level (ambient temperature is higher than minus 5°C/ ambient temperature is lower than minus 5°C)		API 15W-40 CF4 API 10W-30 CF4
Lubricating oil capacity (min./max.)						35 L / 37 L
Added fresh oil tank						N/A
Coolant capacity		5 L (Min. mixture cooling water circulation quantity LT) 40 L (Min. engine coolant circulation quantity)
Coolant type		50% softened water and 50% anti-freezing solution (ethylene glycol, with the concentration of the anti-freezing solution between 35%-68% )
Supply air temperature		10℃~45℃
installation room ventilation (inlet air volume flow )		＞15000 m³/h

Scope of Supply
	Engine	Alternator Canopy and base Electrical cabinet
	Gas engine Ignition system Lambda controllerElectronic governor actuatorElectrical start motorBattery system	AC alternatorH class insulationIP55 protectionAVR voltage regulatorPF control	Steel sheel base frameEngine bracket Vibration isolators Soundproof canopy (optional)Dust filtration (optional)	Air circuit breaker7-inch touch screenCommunication interfaces Electrical switch cabinetAuto charging system
	Gas supply system	Lubrication system	Standard voltage	Induction/exhaust system
	Gas safety trainGas leakage protectionAir/fuel mixer	Oil filterDaily auxiliary oil tank (optional)Auto refilling oil system	380/220V400/230V415/240V	Air filterExhaust silencerExhaust bellows
	Gas Train	Service and documents
	Manual cut-off valve2~7kPa pressure gaugeGas filterSafety Solenoid valve (anti-explosion type is optional) pressure regulatorFlame arrestor as option	Tools package Engine operation Installation and operation manual Gas quality specification Maintenance manual Control system manual Software manual After service guide Parts manual Standard package
Optional configuration

Engine	Alternator	Lubrication system
Coarse air filterBackfire safety control valveWater heater	Generator Brand: Stamford, Leroy-Somer,MECCTreatments against humidity and corrosion	Brand new oil tank with large capacityOil consumption measuring gaugeFuel pumpOil heater
Electrical system	Gas supply system	Voltage
Remote monitoring Grid-connection remote control sensor	Gas flow gaugeGas filtrationPressure reducer gas pretreatment alarm system	220V230V240V
Service and documents	Exhaust system	Heat exchange system
Service toolsMaintenance and service parts	Three-way catalytic converterGuard shield from touchResidential silencerExhaust gas treatment	Emergency radiatorElectric heaterHeat recovery systemThermal storage tank

SAC-200 Control system Programmable control system is adopted with touch screen display , and various functions, including: engine protection and control, paralleling between gensets or gensets and grid, as well as communication functions. etc. Main advantages → Premium gen-set controller for both single and multiple gensets operating in standby or parallel modes. → Support of complex applications for power production in data centres, hospitals, banks and also CHP applications. → Support of engines both with electronic unit - ECU and mechanical engines. → Complete control of the engine, alternator and controlled technology from one unit provides access to all measured data in a coherent and time corresponding way. → Wide range of communication interfaces allows smooth integration into local monitoring systems (BMS, etc.) → Internal built-in PLC interpreter allows you to configure customised logic to meet demanding customer requirements on your own without extra programming knowledge and in a fast way. → Convenient remote control and service

Main functions
Engine running timeAlarm Protection Function low oil pressure high coolant temperature Emergency Stop emergency stop button pressed speed signal lost Engine monitor：coolant, lubrication, Intake, exhaust Voltage and power factor control		12V or 24V DC StartingRemote Control Interface as an optionAutomatic Start/Stop Control SwitchSet Input, Output, Alarm and TimeNumbers Control Input, Relays Control OutputAutomatic failure state emergency stop and fault display battery voltage genset frequencyProtection with IP44Gas leaking detection
Standard configuration
Engine Control： Lambda closed loop controlIgnition systemElectronic governor actuatorStart up control speed control load control	Generator Control：Power control RPM control (synchronous) Load distribution (island mode) Voltage control		Voltage tracking (synchronous) Voltage control (island mode)Reactive power distribution(island mode)	Other controls: Oil filling automaticallyIntake Valve controlFan control
Early warning monitoring
battery voltageAlternator data：U、I、Hz、kW、 kVA、kVAr、PF、kWh、kVAhGenset frequency	Engine SpeedEngine running timeInlet pressure temperatureOil pressure		Coolant temperatureMeasurement of oxygen content in exhaust gasIgnition status inspection	Coolant temperatureFuel gas inlet pressure
Protection functions
Engine protection Low oil pressureSpeed protectionOver speed/short speedStarting failureSpeed signal lost	Alternator protection Reverse power Overload Overcurrent Overvoltage Under voltage Over/under frequency Unbalanced current		Busbar/mains protection Overvoltage Under voltage Over/under frequency Phase sequence ROCOF alarm	System protection Alarm Protection FunctionHigh coolant temperatureCharge faultEmergency Stop

Paints, Dimensions and Weights of the Genset —1000NGS

Genset size (length * width * height) mm	12192×2435×5500（Container）
Genset dry weight（Open Type） kg	22000（Container
Spraying Process	High quality powder coating（RAL 9016））